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February 10, 2024

Market Trends and Demands for Vacuum-Formed Plastic Products


Arpit Kushawaha


thermoplastic sheets for vacuum forming


The value of thermoformed plastics products Global market size was valued at US$ 12.9 Bn in 2022 and is expected that it can witness a composite annual growth rate (CAGR) of 2.9% from 2023 to 2030. The thermoformed plastics market observing strong development and this is ascribed to the increasing needs from the automotive, medical, food & beverage, and electrical & electronics segment. Moreover, rapid urbanization and industrialization are playing a crucial role in the overall growth of thermoformed plastic products. However, the changing price of raw materials is anticipated to limit market development over the forecast period.

Global Thermoformed Plastics
Market: Regional Insights

Based on topography, the global thermoformed plastics market is categorized into North America, Europe, Asia Pacific, Latin America, and Middle East & Africa.

Regionally, North America is probable to control the global thermoformed plastics market over the prediction period due to the high uses of plastics across automotive, packaging, electrical &electronics, and consumer goods appliances. PP is largely utilized in plastics in classification, textiles, packaging, automotive, stationery, and reusable containers of different kinds in the region.

Asia Pacific is another important location for the thermoformed plastics market due to quick industrialization and urbanization. Moreover, the increasing population is also playing a big role in the overall growth of the local market.


Global Thermoformed Plastics Products Drivers:

Increasing needs for the food and beverage sector to enlarge market development

Thermoformed plastics are utilized for enhanced shelf life, secure seals, and quality designs of food packaging. Polyethylene and polypropylene thermoformed molded packaging containers are largely utilized for food packaging applications. Packaging products manufactured by utilizing thermoformed plastics are tubs, blister packages, and clamshells.

Increasing demand from the medical sector to propel market growth

They are largely utilized in medical device packaging trays. Thermoformed plastics are getting demand due to their cost-effectiveness and negligible packaging waste. They increase the total quality of medical items and can be modified to propose the best packaging solutions, which are air-tight, anti-bacterial, and long-lasting. These products offer safety against contaminations. Furthermore, they are chemical resistant and translucent, thus allowing extensive usage in laboratories and hospitals.

Global Thermoformed Plastics
Market Prospects:

The rising reputation of dense gauge thermoforms to bid profitable market opportunities. Thick gauge thermoforms are firm inclusions that can be utilized to pack electronic devices. They are utilized in an extensive variety of items such as medical device packaging trays, front and rear bumpers, rs and interior trim parts for heavy trucks, enclosures for treadmills and weights, cowlings, dash components, and guards in the agricultural sector and cab interiors and engine covers in the construction tools industry. The rising number of mergers and gains in the market is likely to provide noteworthy development opportunities. 

Global Thermoformed Plastics
Market Trends:

Growing movement of lightweight vehicles to expand demand for plastics

Thermoformed plastics are largely utilized to create lightweight parts of vehicles. According to the International Energy Agency, sales of electric cars touched another record high in 2021 despite the Covid-19 pandemic and supply chain tasks.

Maintainable thermoformed plastics is a new trend

The main players in the market are implementing different stratagems to grow maintainable thermoformed plastics. This is probable to fuel market growth. Utilizing case studies to showcase how renewable and recycled fabrics can serve as drop-in solutions in demanding applications, the companies re-form value chains on a small scale for demonstration objectives.

Global Thermoformed Plastics
Market Chains:

Changing the price of raw materials to limit market growth

Key raw materials used in making Thermoplastic Sheets for Vacuum Forming include hydrocarbon fuels such as natural gas, crude oil, and coal. These raw items are highly vulnerable to price volatility due to different economic factors such as trade wars, laws, and policies. This is anticipated to hinder the market development.


Severe guidelines on uses of plastics to hamper market growth

Plastics have adverse effects on the atmosphere as well as human health as are hard to decompose in soil which leads to a buildup of plastics left over in landfills as well as oceans. The government is imposing laws and guidelines to decrease the effect of plastic on human health and the environment.

Global Thermoformed Plastics
Market Splitting up:

The global thermoformed plastics market report is categorized into Product, Process, Application, and Region

Created on Product, the market is segmented into Polymethyl Methacrylate (PMMA), Bio-degradable Polymers Polyethylene (PE), Acrylonitrile Butadiene Styrene (ABS), Polyvinyl Chloride (PVC) High Impact Polystyrene (HIPS), and Polystyrene (PS) Polypropylene (PP). Out of which, Polypropylene is anticipated to rule the global market over the prediction period and this is accredited to the rising demand for this material for creating food packaging items such as trays, cups, margarine tubs, disposable products, sandwich packs, microwaveable containers, and beverage glasses.

The Polymethyl Methacrylate (PMMA) segment is also probable to see momentous development shortly and this is owed to their high surface rigidity, light spread, stretched service life, high confrontation to UV light, and weathering properties. 

Based on Procedure, the market is segmented into Plug Assis Developing, Dense Gauge Thermoforming, Tinny Gauge Thermoforming, and Plastic Sheet for Vacuum Forming Sheets. Out of which, Thin Gauge Thermoforming is anticipated to rule the global market over the forecast period and this is accredited to the rising need for this procedure for creating medical tools and packaging trays in the healthcare industry.  

Grounded on Application, the market is segmented into Healthcare & Medical, Food Packaging, Healthcare & Medical, Automotive Construction, and Customer items & Appliances. Out of which, Food Packaging is anticipated to dominate the global market over the forecast period and this is attributed to the growing usage of thermoformed plastic for packaging of vegetables, fruits, confectionery items,  prepared meals, poultry, meat, and fish.

Healthcare & Medical segment is also anticipated to observe important development shortly and this is owed to the cumulative usage of thermoformed plastics medical trays, medical devices, pharmaceutical packaging, procedure trays, and protective packaging.


Frequently Asked Questions (FAQs)

What plastic can be vacuumed?
Vacuum forming can be completed on different types of plastic like Acrylonitrile Butadiene Styrene– (ABS), Co-Polyester – (PETG ), Polycarbonate, Polyvinylchloride – (PVC), etc. 

How thick of plastic can you vacuum form?
Vacuum forming can be done on vacuum forming sheets that vary between 0.0005 to 0.50 inches thick, though some machines utilized for prototyping may have limits that can only utilize plastic sheets up to 0.25 inches thick.

What is vacuum plastic?
Vacuum forming is one of the oldest and most common procedures for handling plastic materials. Vacuum-formed products are all around us and play a main role in our daily lives. The procedure involves heating a plastic sheet until soft and then draping it over a mold.



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